Our hard-facing process enhances the gear’s surface, providing superior resistance to wear, friction, and corrosion. After applying our cutting-edge hard-facing technology, we utilize precision grinding techniques to achieve a high-polish finish, ensuring the gear operates smoothly and efficiently. This process extends the lifespan of the gears and improves overall performance, making them more resilient in demanding industrial applications.

By choosing Dynamic Alloy for your refurbished gear needs, you benefit from longer-lasting components that save on replacement costs and downtime. We stand by our work with a comprehensive warranty, guaranteeing the reliability and durability of our refurbished gears.

After a gearbox is assembled, it undergoes several testing procedures to ensure it functions correctly and meets the required specifications. Here’s an overview of the typical testing process: 

 1. Visual Inspection: Technicians conduct a thorough visual inspection of the assembled gearbox to check for any obvious defects, such as, Misalignmennt loose parts, or damage. 

 2. Dimensional Checks: Measurements are taken to confirm that all components meet the specified tolerances and dimensions, ensuring proper fit and function.  

 3. Operational Testing: The gearbox is run under various load conditions to assess its performance. This testing may involve: • Idle Testing: The gearbox runs without a load to ensure smooth operation and to check for unusual noises or vibrations. • Load Testing: The gearbox is subjected to its rated load to evaluate its performance under operating conditions. This helps identify any issues related to torque, speed, and efficiency. 

 4. Vibration Analysis: Sensors may be used to monitor vibrations during testing. Excessive vibrations can indicate misalignment or internal issues. 

 5. Thermal Testing: The gearbox is monitored for temperature increases during operation. Overheating can indicate lubrication issues or excessive friction. 

 6. Leak Tests: If applicable, any seals and gaskets are checked for leaks to ensure fluid containment. 

 7. Final Inspection: Once testing is complete, a final inspection is conducted to confirm that the gearbox meets all specifications and performance standards before it is put into service. These tests help ensure that the gearbox is reliable and performs optimally in its intended application.